Installations, Pilots and R&D

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The Algal Scientific Hypertrophic Water Treatment process was first developed in 2009 and since that time extensive laboratory and field research has been conducted.  The purpose of the research has been to determine which types of process water the technology can address, and the performance metrics that can be expected.

The following list highlights the research, pilots and an example installation.

  • Commercial Installation

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    After conducting a 3 month pilot early in 2014, construction began on a  full scale installation at one of the world’s largest malt plants.

    That installation began treating the full flow of the plant (1.8 million gallons per day) in mid-December 2014.

  • Pilot Installations

    IMG_5163a2013-06-01 17.34.13

    ApplicationBrewery Pilot
    Plant Flow Rate2 million gallons per day
    Pilot Flow Rate1500 gallons per day
    Pilot Duration90 days
    BOD IN2,736 mg/l
    BOD OUT173 mg/l
    % reduction93%
    CommentsPilot ran during summer with 35 C reactor temperature

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    ApplicationLandfill Leachate
    Plant Flow Rate200,000 gallons per day
    Pilot Flow Rate500 gallons per day
    Pilot Duration6 months
    BOD IN12,695 mg/l average
    BOD OUT190 mg/l average
    % reduction99%
    CommentsHighly variable BOD from 5,000 to 30,000 mg/l

    IMG_4706

    ApplicationMalt Plant
    Plant Flow Rate1.5 million gallons per day
    Pilot Flow Rate1000 gallons per day
    Pilot Duration90 days
    BOD IN900 mg/l
    BOD OUT61 mg/l
    % reduction93%
    CommentsPilot ran during winter in northern climate

    Egg wash pilot

    ApplicationEgg Wash Water
    Plant Flow Rate10,000 gallons per day
    Pilot Flow Rate100 gallons per day
    Pilot Duration90 days
    BOD IN2,500 mg/l
    BOD OUT~50 to 100 mg/l
    % reduction96-98%
    CommentsVery high ammonia content
  • Bench-Top Piloting

    Based on customer inquiries, we have tested the performance of the Hypertrophic technology on  variety of process water sources.  We will take a 5 gallon sample from the customer, and under similar environmental conditions as would be found in a commercial installation, test for metrics like BOD reduction rates as a function of the hydraulic retention time in the aerated  tanks (determines the size of tanks that may be required), the need for any supplemental nutrients, pH adjustments and affect on the microbial community.  Among the process waters we’ve tested are:

    • Dairy whey
    • Ethanol thin stillage
    • Meat rendering